EnergyEdge Pro gives steel re-rolling mills, industrial furnaces, and energy-intensive manufacturers the analytics to track consumption, evaluate fuel transitions, and optimize energy costs — with BEE compliance built in.
Most plants don't track Specific Energy Consumption per tonne of output. Without this, you can't tell if your furnace is running efficiently or burning money — shift by shift, day by day.
Switching from coal or furnace oil to natural gas could save crores — but without proper analysis of GCV, efficiency curves, part-load performance, and payback periods, the decision stalls.
Bureau of Energy Efficiency benchmarks are tightening. PAT scheme targets require documented proof of energy improvement. Manual tracking on spreadsheets isn't sufficient for compliance.
GCV: 5,500 kcal/kg
CO₂: 2.45 kg/kg
GCV: 9,500 kcal/Sm³
CO₂: 1.96 kg/Sm³
GCV: 10,200 kcal/L
CO₂: 2.68 kg/L
GCV: 10,000 kcal/L
CO₂: 3.15 kg/L
GCV: 11,900 kcal/kg
CO₂: 2.98 kg/kg
Real-time consumption monitoring with KPI dashboard, SEC gauges, cost breakdown, and shift-wise comparison. Track daily production vs. fuel consumption with automatic alerts.
Model any source-to-target fuel switch — coal to gas, FO to LPG, or any combination. Complete energy balance calculations with GCV, efficiency, and scale loss factored in.
Run sensitivity analysis and Monte Carlo simulations on fuel transition scenarios. Understand the range of possible outcomes, not just best-case projections.
Compare your SEC against Bureau of Energy Efficiency benchmarks for your industry. Track PAT scheme compliance and generate audit-ready documentation.
Auto-generated executive summaries with ROI projections, multi-year financial models, and implementation timelines — ready for board presentations and investment approvals.
Calculate CO₂ reduction from every fuel transition scenario. Track emissions per tonne of output for ESG reporting, carbon credit opportunities, and regulatory compliance.
Furnace fuel is your biggest variable cost. EnergyEdge Pro models coal-to-gas transitions, part-load efficiency curves, and mixed-fuel strategies specific to re-heating furnace operations across Maharashtra's Jalna, Khopoli-Khalapur, and Taloja MIDC clusters.
Any operation running re-heating, heat treatment, or melting furnaces. Track SEC per tonne, monitor efficiency degradation over time, and get data-backed recommendations for fuel optimization.
Process heat requirements demand precise fuel optimization. EnergyEdge Pro analyzes boiler efficiency, steam generation costs, and fuel switching economics for continuous process operations.
If you're responsible for BEE PAT compliance, energy audits, or reducing SEC — EnergyEdge Pro gives you the dashboards, reports, and documentation to make your case to management with hard data.
Comprehensive energy audit with fuel transition roadmap
Custom Pricing — tailored to your plant capacity, number of furnaces, and fuel complexity. Provided during initial consultation.
Real-time monitoring + quarterly deep dives post initial analysis
Custom Pricing — based on monitoring scope, number of plants, and reporting requirements. Provided during initial consultation.
Menerva Consulting Services
Navi Mumbai, Maharashtra
connect@uplift-5p.com
Adept Transformation Partners, LLC
Cincinnati, Ohio
connect@uplift-5p.com
EnergyEdge Pro is a working platform with 19 analytical modules. Ask for a live demo using your plant's actual fuel data — we'll show you SEC benchmarks, transition scenarios, and savings projections in real time.
1. We review your plant profile
2. Schedule a 30-min discovery call
3. Run a preliminary SEC & savings estimate
4. Propose a tailored engagement plan